General Motors with
Lean Manufacturing
An Introduction of GM Global Manufacturing System
Operations Management Team Project
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Division of Business Administration, Hanyang Univ. ERICA
Ansan, December 2012
Contents
Part 1.Overview of General Motors 2
1.1 Why General Motors? 2
1.2 Introduction of General Motors 3
1.3 Basic Information 3
1.4 History of GM 4
1.5 GM's family 4 Part 2.Introduction of Lean Manufacturing 4
2.1 Definition 5
2.2 Lean and TPS 5
2.3 Theme: Efficiency 6 Part 3.GM’s Global Manufacturing System 6
3.1 Application of Lean Manufacturing 6
3.2
…show more content…
1.3 Basic Information
Industry - Automotive
Founded - September 16, 1908
Founder(s) - William C. Durant
Headquarters - Renaissance Center, Detroit, Michigan, the US
Number of locations - 156 facilities on six continents
Area served - Worldwide
Product - Automobiles, Financial Service
1.4 History of GM 1908 | Founded by William. C. Durant | 1910-1929 | The rise of the automobile captured imaginations and sparked invention. | 1930-1959 | GM’s commitment to innovation lent optimism during tumultuous world events. | 1960-1979 | GM offered forward-thinking answers to an increasingly eco-conscious world. | 1980-1999 | The close of the 20th century brought tremendous global growth for GM | 2000-2008 | Trying economic times saw GM embracing an enduring passion for innovation. | Today | We are passionate about designing, building and selling the world’s best vehicles. This vision unites us as a team and is the hallmark of our customer-driven culture. |
1.5 GM's family
Part 2.Introduction of Lean Manufacturing
2.1 Definition What is lean manufacturing(lean)? Lean manufacturing, lean enterprise, or lean production, often simply, "Lean," is a production practice that considers the expenditure of resources for any goal other than the creation of value for the end customer to be wasteful, and thus a target for elimination. Working from the perspective of the customer who consumes
Lean manufacturing is the production of goods using less of everything than in mass production: less human effort, less manufacturing space, less investment tools and less engineering time to develop a new product. A company becomes lean by continuously increasing its capacity to produce high-quality goods while simultaneously decreasing
Lean method produces the little goods that are definitely will sell off and these constraints production of more goods than necessary. LM working on the core principle ‘work smarter, not harder’. Lean production is aimed toward the elimination of waste in each space of production together with client relations, product style, provider networks and manufacturing plant management. Its goal is to include less human effort, less inventory, less time to develop
“Lean is a systematic approach to identifying and eliminating waste (non-value-added activities) through continuous improvement by flowing the **product at the pull of the customer in pursuit of perfection.” Lockwood [24].
Lean manufacturing is the production of goods using less of everything than in mass production: less human effort, less manufacturing space, less investment tools and less engineering time to develop a new product. A company becomes lean by continuously increasing its capacity to produce high-quality goods while
General Motors (GM) is a motor vehicle company that is involved in designing, manufacturing, marketing, and distributing vehicles and vehicle parts. The company began in Flint, Michigan with founder William “Billy” Durant in 1908. Durant’s philosophy and strategy was to “[build] a car for every purse and purpose” that would change the world of automobiles and transportation for consumers. General Motors entered the global market in 1982 beginning with Zaragoza, Spain and slowly branched out to 35 other countries all across North and South America, Europe, Asia, Africa, and Oceania. Thirteen brands that General Motors produces vehicles for are Alpheon, Chevrolet, Buick, GMC, Cadillac, Holden, HSV, Opel, Vauxhall, Wuling, Baojun, Jie Fang, and UzDaewoo. General Motors proceeded to follow along with technological advances and economy friendly automobiles through series of hydrogen powered fuel-cell vehicles and gas efficient cars.
Lean Production / Lean Manufacturing | "The Machine that changed..." Lean Production Lean Production - TOC Introduction What is "Lean" "The Machine that changed the World" Lean Thinking Womack Video 1 & 2 "Lean Into the Future" Lean Enterprise Model Womack Video 3, 4 & 5 Readings and Links Manufacturing Resources Manufacturing Department Tutorials - Lean Production / Lean Manufacturing "The Machine that
Lean Manufacturing system pursues optimum streamlining throughout the entire system by the elimination of waste (non-value added/ waste) and aims to build quality into the process while recognizing the importance of cost reduction.
General Motors Corporation, hereafter referred to as GM, has an impressive history spanning over 100 years. According to GM 's website, GM is the "global industry sales leader since 1931," and their sales are representative of such a business. GM has a responsibility to its stakeholders to remain competitive and profitable. With the decline in the economy dating back to approximately year 2000 and the impact of rising fuel prices, GM found itself in a struggle to remain profitable. Losses in profit coupled with high inventory levels, GM recognized the need for an unprecedented sales promotion to empty its dealerships of the rapidly aging current year models. In June 2005, GM announced its "Employee
General Motors manufacturing operations are lean and flexible. First, Lordstown is a lean manufacturer because reduction of waste and non-value added activities are continuously driven. We also are dedicated to producing quality in-process and not allowing defective parts to continue throughout the process, which drives down cost. (1, p. 116) This is evident in the quality department, which has a series of quality gates that check the vehicle throughout the process. Secondly, General Motors is a flexible manufacturing operation, because of its ability to utilize human assemblers, who are very flexible, adapt easily and have fewer costly breakdowns. (1, p. 167) This is evident in our Paint Shop, which utilizes 40 plus robots and 85 people, to seal, prime, and paint the vehicles. General Motors must continue to embrace the lean and flexible manufacturing operations, in order to attempt to become an agile manufacturer, whose aim is quite simple - to put your enterprises way out in front of, our primary competitors.(5)
The purpose of the lean production model is to eliminate the waste created during the manufacturing process and to increase the quality of the products (Continental Design and Engineering, 2008). This is done by streamlining the process and eventually reduces costs and production times. There are seven different types of waste identified by lean production: over production, inventory, conveyance, correction, motion, processing and waiting (Continental Design and Engineering, 2008).
Lean is defines the manufacturing philosophy that reduces the time between the shipping and customer demand, which based on the systematic method by eliminating waste, that means giving the customer what they want when they want it, and don 't waste whatever. Rahmana, Sharif and Esa (2013) suggested lean production is mentioned to improve the company 's performance from the philosophy in reducing waste in order. That means, lean system destination is the decrease cost by removing the non-value activities, which they are applying a category of tools and techniques for checking and eliminating defective in the production process. In the Evenort Company should emulate the five overriding principles of lean thinking in terms of implementing lean that there is guarantee the company has been driving correctly in the lean manufacturing (Cardiff 2015) as can show in table 1.
Lean manufacturing is a continuous improvement practice that focuses on waste reduction. Waste in its simplest form is anything that is excessive and consumes resources. It can also be referred to as non-value-added activities that do not add value to the end product (Rizzo, 2008, 58). Sustainability on the other hand recognizes a print company’s capability to satisfy the 3 dimensions: people, profit and environment (Wirtenberg, 2013). These three dimensions are referred to as the triple bottom line (TBL). Even when a business is making a profit, anything that does not create value for customers, fulfill employees’ needs, and benefit the environment is wasteful and must be restructured to eliminate non-value-added activities (Wandiga, 2013).This is the philosophy of lean manufacturing; a beneficial concept that can help reduce the amount of wasted resources in a company and contribute to its sustainability.
explore the operational activities of SMEs in order to identify their cost drivers; investigate the dimensions of lean manufacturing applications within SMEs; and outline critical factors that determine its successful application within SMEs.
You should appoint a devoted leader or group to take on The Core Classes Of Lean Certification
Lean is a process where creating more value to customers by minimizing wastage, time with less resources. Lean organization understand the customer value and try to increase proceed which adding more value to the business. In order to accomplish the lean thinking