5. Design a sleeve coupling for the transmission of 12 kW at 300 rpm by two connected steel shafts. Take service factor KS 1.25. The sleeve is made of CI. The key and the shaft are made of the same material. Allowable stress: Shear stresses in key and shaft 50 MPa Crushing stress in key= 100 MPa Shear stress in CI sleeve = 10 MPa

6. Design a clamp coupling for transmitting 36 kW, at 200 rpm. Allowable shear stress in shaft is 45 MPa, allowable shear stress in key is 40 MPa, and allowable crushing stress in key is 90 MPa. The number of bolts joining the two halves is 4. The permissible tensile stress in bolts is 60 MPa. The coefficient of friction between the muff and shaft can be taken as 0.25

Design a typical rigid flange coupling for connecting a motor and a centrifugal pump shafts. The coupling needs to transmit 15 KW at 1000 rpm. The allowable shear stresses of the shaft, key and bolt materials are 60 MPa, 50 MPa and 25 MPa respectively. The shear modulus of the shaft material may be taken as 84GPa. The angle of twist of the shaft should be limited to 1 degree in 20 times the shaft diameter. Note: show complete handwritten solution

A bushed pin type flexible coupling is used to transmit 10 kW power at 720 rpm. The design torque is 150% of rated torque. The keys have square cross-section. The permissible stresses are: For shaft and key material, τ = 66.67 N/mm2 , σc = 200 N/mm2 ; For pin material, τ = 35 N/mm2 , σt = 133 N/mm2 ; For flange material τ = 16.67 N/mm2 . The permissible bearing pressure for rubber bushes is 1 N/mm2 . The number of bushes is 4. Design the bushed pin flexible coupling. Explain Axle, Spindle, Counter shaft and line-shaft with their examples

Design a typical rigid flange coupling for connecting a motor and a centrifugal pump shafts. The coupling needs to transmit 15 KW at 1000 rpm. The allowable shear stresses of the shaft, key and bolt materials are 60 MPa, 50 MPa and 25 MPa respectively. The shear modulus of the shaft material may be taken as 84GPa. The angle of twist of the shaft should be limited to 1 degree in 20 times the shaft diameter. Note: show complete solution

A bushed pin type flexible coupling is used to transmit 10 kW power at 720 rpm. The design torque is 150% of rated torque. The keys have square cross-section. The permissible stresses are: For shaft and key material, τ = 66.67 N/mm2, σc = 200 N/mm2; For pin material, τ = 35 N/mm2, σt = 133 N/mm2; For flange material τ = 16.67 N/mm2. The permissible bearing pressure for rubber bushes is 1 N/mm2. The number of bushes is 4. Design the bushed pin flexible coupling.

. The mean diameter of the driving pulley for a vec-belt drive with two belts is 110 mm. The pulley groove angle is 40° and the drive transmits 4.4 kW at a speed of rotation of 1500 rev/min. The coefficient of frietion between belt and pulley 0.32, and the angle of lap is 160°. Determine the driving torque and the maximum stress in the belt material if the cross-sectional area of each belt is 120 mm.

Design and draw a neat sketch of a cast iron protective type flange coupling to transmit Power19 kW at speed 300 rpm. from a turbine generating n electric motorto a compressor. The service factor may be assumed as 1.35. The following permissible stress may be used; Shear stress for shaft, bolt and key material = 40 MPa, Crushing stress for bolt and key= 80 MPa, Shear stress for cast iron = 8 Mpa

7. Design a muff coupling for joining shafts transmitting 8 kW at 400 rpm. The shaft and the key are made of steel with 45 MPa and 80 MPa allowable stresses in shear and crushing, respectively. The material of the sleeve is CI, with allowable shear stress 10 MPa. Service factor KS =1.2.

A cylinder with a nominal 2.5 in ID, a 4.0 in OD, and a 3.0 in length is to be mated with a solid shaft with a nominal 2.5 in diameter. A medium drive fit is desired (as defined in Table 7-9). The cylinder and shaft are made from steel, with Sy = 100 kpsi and E = 30 Mpsi. The coefficient of friction for the steel interface is 0.7. a. Specify the maximum and minimum allowable diameters for both the cylinder hole and the shaft. b. Determine the torque that can be transmitted through this joint, assuming the shaft and cylinder are both manufactured within their tolerances such that the minimum interference is achieved. c. Suppose the shaft and cylinder are both manufactured within their tolerances such that the maximum interference is achieved. Check for yielding of the cylinder at its inner radius by finding the following: i. The pressure at the interface ii. The tangential and radial stresses in the cylinder, at its inner radius. iii. The factor of safety for static yielding of the…