e data given in Table Q1(a) corresponds to a cold heading operation performed to make uare head on a steel bolt. Figure Q1(a) shows the dimensions of the bolt to be produced. Table Q1(a) 550 MPa crength coefficient for the steel 0.21 train hardening exponent 0.16 -oefficient of friction at the die-work interface- 10 mm Thickness of wire stock out of which the bolt is made 120 mm Final length of the bolt. Compute: i) The length of stock must project out of the die in order to provide sufficient volume material for this upsetting operation. (ii) The total number of bolts that can be made out of 6 m rod (wire stock) (iii) The maximum force that the punch must apply to form the head 5 mm 10 mm 15 mm Figure Q1(a)

Elements Of Electromagnetics
7th Edition
ISBN:9780190698614
Author:Sadiku, Matthew N. O.
Publisher:Sadiku, Matthew N. O.
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rerce
D6 =blank Dimetr
Yedaction
Fn =0015 Y(Pi-CDp
Ev-vam velocity
PP- Panch Diametr
FELt Ye
Sreching force woling force drawing
foreo
2. 25
ower
Kx=0.98+o.02
Rd=die corner vadus mui
die shape facArin extrustion -Lentn
tthicknes
YA=Stess
) Dirct
on 1
The data given in Table Q1(a) corresponds to a cold heading operation performed to make
square head on a steel bolt. Figure Q1(a) shows the dimensions of the bolt to be produced.
Strength coefficient for the steel
Table Q1(a)
Strain hardening exponent
550 MPa
Coefficient of friction at the die-work interface-
0.21
Thickness of wire stock out of which the bolt is made
0.16
Final length of the bolt.
10 mm
120 mm
Compute:
(i) The length of stock must project out of the die in order to provide sufficient volume of
material for this upsetting operation.
(ii) The total number of bolts that can be made out of 6 m rod (wire stock)
(iii) The maximum force that the punch must apply to form the head
5 mm
10 mm
15 mm
Figure Q1(a)
Transcribed Image Text:rerce D6 =blank Dimetr Yedaction Fn =0015 Y(Pi-CDp Ev-vam velocity PP- Panch Diametr FELt Ye Sreching force woling force drawing foreo 2. 25 ower Kx=0.98+o.02 Rd=die corner vadus mui die shape facArin extrustion -Lentn tthicknes YA=Stess ) Dirct on 1 The data given in Table Q1(a) corresponds to a cold heading operation performed to make square head on a steel bolt. Figure Q1(a) shows the dimensions of the bolt to be produced. Strength coefficient for the steel Table Q1(a) Strain hardening exponent 550 MPa Coefficient of friction at the die-work interface- 0.21 Thickness of wire stock out of which the bolt is made 0.16 Final length of the bolt. 10 mm 120 mm Compute: (i) The length of stock must project out of the die in order to provide sufficient volume of material for this upsetting operation. (ii) The total number of bolts that can be made out of 6 m rod (wire stock) (iii) The maximum force that the punch must apply to form the head 5 mm 10 mm 15 mm Figure Q1(a)
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