Find the value of X in the following Flow Shop data consisting of 5 jobs which are to be processed on two machines M1 & M2 in that order. Jobs ABCDE M1 2 6 3 5 1 M2 4 3 5 4 2 For the sequence using Johnson's Rule, the Make span = X
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- n a manufacturing process, a molded part spends 7 hours in inventory before being placed in a deburring machine, where the part is processed for 2 minutes. After deburring, the part spends 4 hours in inventory waiting for its turn on the polishing machine. The part then spends 7 minutes in polishing before waiting 6 hours in line to be painted. The part goes through a painting process that takes 7 minutes, then spends 11 hours in inventory before being shipped to the customer. What is the percentage of value-added time for the part?Find the value of X in the following Flow Shop data consisting of 5 jobs which are to be processed on two machines M1 & M2 in that order. Jobs M1 M2 A 13 21 B 8 16 C 30 25 D 11 27 E 15 25 For the sequence using Johnson’s Rule, the Make span = XConsider the following batch-flow process consisting of three process stepsperformed by three machines. Process steps step 1 step 2 step 3 processing time 0.25min./unit 0.20 min./unit 0.15 min./unit setup time 30 min 20 min 45 min Work is processed in batches at each step. Before a batch is processed at a step, the machine atthat step must be set up. (During a setup, the machine is unable to process any product.) Assumethat there is a dedicated setup operator for each machine (i.e., there is always someone availableto perform a setup at each machine.)a. What is the capacity of step 1 if the batch size is 35 parts?b. For what batch sizes is step 1 (2, 3) the bottleneck?
- A manufacturing company has a small production line dedicated to the production of a particular product. The line has four stations in serial. Inputs arrive at station 1 and the output from station 1 becomes the input to station 2. The output from station 2 is the input to station 3 and so on. The output from station 4 is the i nished product. Station 1 can process 2,700 units per month, station 2 can process 2,500/month, station 3 can process 2,300/month, and station 4 can process 2,100/month. What station sets the maximum possible output from this system? What is that maximum output number?Find the value of X in the following Flow Shop data consisting of 5 jobs which are to be processed on two machines M1 & M2 in that order. Jobs M1 M2 A 3 8 B 12 9 C 11 1 D 6 4 E 10 12 For the sequence using Johnson’s Rule, the Average Flow Time = XA company assembles a product that consists of three pieces called AA, BB, and CC. The AA and BB parts are manufactured by the company itself, while the CC parts are purchased from another manufacturer. The process times, in hours, required for each piece in each of the processes are given in the following table: Process 1 Process 2 Process 3 Process 4 Process 5 AA 1 0.5 0.5 BB 1.5 0.5 0.5 0.5 The company has 20 machines that can carry out process 1, 5 process 2, 10 process 3, 5 process 4 and 5 process 5. Each machine works a maximum of five days each week at a rate of fifty weeks a year , in working days of 8 hours a day. Formulate and solve to determine the maximum number of assembled sets that you can produce.
- An electric cintractors record during the last five weeks indicate the number of job requests predict the numver of request for week 6 using each of these methids 1. Naive 2 four period moving average Exponential smoothing with alpha=.30 usr 20 for week 2 forcast Where week 1 n request is 20 week 2 request is 22 week 3 request is 18 week 4 request is 21 week 5 request is 22A local bakery is renowned for its elaborately cecorated sheet cakes. Consider the following process information: One baker is ivailable to prepare the cake batter (measuring and mixing ingredients and then adding it to baking pans). On average, this takes 10 minutes to prepare two cakes, ie. to make enough batter for 2 cakes and to add the batter to 2 cake pans. Move time to add and remove them from the oven is neglig bile, it takes 32 minutes to bake cakes - the bakery has two ovens, each able to hold 2 cakes. The one pastry chef on staff puts on an amazing show that draws a crowd all day-each cake is decorated in 6 minutes. The bakery operates 8 hours per day. Answer each of the following questions: a. What is the cycle time (in minutes per cake) of each stage - preparing, baking, and decorating? b. What is the dally process capacity? Explain. c. If orders arrive at a rate of 3 cakes every 20 minutes, can the bakery meet the caily demand Explain, Note: Be clear about how you…As an analyst, we would like to perform a work sampling study on an assembly line. The jobs can bedifferentiated on the basis of the product size: A, B, and C. We perform a study over a five-week periodthat equals to 200 working hours. There are 12 workers to be examined. In total, we perform 1140observations. Yet, the worker absences lead to 15 worker-day deduction from the total working hourswhere workers work 8 hour each day. The study results are tabulated below. Q: What is the mean assembly time per product unit for size C in terms of hour?a) 0,1136b) 0,0251c) 0,3015d) 0,7537e) 0,0661
- As an analyst, we would like to perform a work sampling study on an assembly line. The jobs can bedifferentiated on the basis of the product size: A, B, and C. We perform a study over a five-week periodthat equals to 200 working hours. There are 12 workers to be examined. In total, we perform 1140observations. Yet, the worker absences lead to 15 worker-day deduction from the total working hourswhere workers work 8 hour each day. The study results are tabulated below. Q: For the C size product, construct a 96% confidence interval about the mean assembly time per productin terms of hours.a) (0,3702 0,4298)b) (0,4004 0,3996)c) (0,1805 0,1209)d) (0,3746 0,4254)e) (0,1253 0,1761)The ClickClock corporation produces clocks with six stations. Each station is manned by a human worker, who do the following tasks: These workers get paid $ 10 an hour. Ignore any Station Task Sequence Processing Time (secs) Task Heat-stake lens to bezel Inspect bezel Clean switch holes Install set switch in bezel Total time for A Check switch travel Clean inside bezel Install module in bezel Total time for B Install battery clip in module Heat-stake battery clip in module Install two batteries in module Check switch 14 2 26 A 3 10 Preparation 1 4 18 68 23 B 6 12 Preparation 2 7 25 60 8 20 9 20 Battery 10 22 Installation 11 8. Total time for C 70 Install band Inspect band Total time for D Cosmetic inspection Final test D 12 45 Band 13 13 Installation 58 E 14 4 Packaging 15 71 Preparation Total time for E 75 Place watch and cuff in display box Place cover in display box base 16 20 17 14 Watch 18 Place owner's manual and box into tub 30 packaging Total time for F 64At the University Hospital, five blood samples must bescheduled through a blood-testing laboratory. Eachsample goes through up to four different testing stations.The times for each test and the due dates for eachsample are as follows:Sample Test Station/Hours Due Date (hours)1 A/1, B/2, C/3, D/1 62 B/2, C/3, A/1, D/4 103 C/2, A/3, D/1, C/2 84 A/2, D/2, C/3, B/1 145 D/2, C/1, A/2, B/4 12a. Using a Gantt chart, schedule these five samples in priority order of earliest due date first.b. Assume that the capacity of each test station (A, B, C and D) is doubled. Prepare an FCS for this situation.c. What are the bottleneck work centers in part a of the problem. Suggest capacity additions that might be needed.